2008/03/31

How to clean Thin Flat panel display?

How to clean Thin Flat panel display?
How to save clean room space cost?
How to save cleaning solvent cost?

The answer is SAKURA "F1-clean" system.

Display: Organic Electro-Luminescence display glass.
Indium Tin Oxide flat panel glass.
Thickness: 0.4mm ~ 0.7mm
Removal:  Particle, Moisture(water).
Place: Cleanroom
Cleaning Machine: F1-CLEAN (Air-tight vacuum ultrasonic cleaning machine)
Model: YHV3530 , YHV4635
Solvent: HFE7100(Novec™ Engineered Fluid: 3M)

Easy drying solvent.

OEL=Organic Electro-Luminescence display.

Organic electro luminescence display is expected as a thin display of the next candidate for liquid crystal or plasma display, and it is said that the market size exceed ten billions of US dollar in 2012. Organic electro luminescence display is used for a portable device such as mobile telephones and car audio systems.

Please contact to SAKURA SEIKI Co.,Ltd.(Japan)
SAKURA JAPAN. http://www.sakurajp.com/hp/tiyoda/CLEAN/index.html
SAKURA U.S.A. http://www.f1serv.com/
SAKURA PHIPPINES. http://www.geocities.com/wash_ent/web.html
Sales Maintence: JAPAN, U.S.A., Philippines, Thailand.

SAKURA SEIKI Co.,Ltd. (JAPAN)
Established 1917,
Employee 490,
Capital US$2.4million.
Main Products. Ultrasonic Cleaning machine, Airless Vapor Degreaser

2008/03/30

Robot cleaning machine.

Robot cleaning machine.

Scalar robot arm transfer the cleaning jig or parts.
Save operating space.
Cut takt time & cycle time.
Only 1/3 setting space compare with conventional 6 tank cleaning machine.
Good for Aqueous (DI water or detergent), hydrocarbon, HFE7100(HFE200) solvent and nPB (n-Propyl Bromide).
Removal of Greases, Oils, Solder Flux, Resin, Paste, Adhesives, Waxes, Metal chips, small particles from metal parts and substrates.
HFE-7100, HFE-7200 (3M) for particle cleaningBest performances for remove small particles. Non flammable. Low surface tension.CMOS sensors, CCD camera parts, crystal oscillators, semiconductor parts, precision sensors, MEMS, HDD head parts, etc.

In Metal cutting factories or clean room class 10(100, 1,000, 10,000).
High-speed transfer.
Cleaning process & Drying process.(It's up to parts be cleaned)Vacuum ultrasonic cleaning.Ultrasonic cleaning.
Hot air blowoff dry.Vacuum dry.Vacuum Vapor dry.


Model: YW-R6. (Brand new cleaning machine.)


SAKURA JAPAN. http://www.sakurajp.com/hp/tiyoda/CLEAN/index.html
SAKURA U.S.A. http://www.f1serv.com/
SAKURA PHIPPINES. http://www.geocities.com/wash_ent/web.html

Sales Maintence: JAPAN, U.S.A., Philippines, Thailand.
SAKURA SEIKI Co.,Ltd. (JAPAN)
Established 1917,
Employee 490,
Capital US$2.4million.
Main Products. Ultrasonic Cleaning machine, Airless Vapor Degreaser.

DI-WATER CLEANING MACHINE

DI-WATER CLEANING MACHINE (Manula transfer & Full auto transfer)


Model:YW-530-S3

Parts:Glass, Flat Panel, LCD, Touch PanelRemove: Glass Cullet, Particle
#1 tank:DI-water,
Ultrasonic cleaning, 40KHz・500W, Filtration 5μ, Agitation(up&down)
#2 tank:DI-water, Ultrasonic cleaning, 80KHz・500W, Filtration 1μ, Agitation(up&down)
#3 tank:Hot DI-water slow pull up drying, Filtration 0.2μ, Robot cylinder
Basket:300Wx280Dx230H
Mesurement:2,000Wx1,700Dx900H(working)
Features:

1. Reduce machine running cost.(Electricty & DI warer)1) Drying flat panel without hot air blowoff.2) Reduce DI-warer. Only 2L/min.3) Reduce maintenance cost. No HEPA filter.
2. Save floor space.1) No hot air blowoff tank, no heater, no HEPA filert.2) Applicable with limited floor space in clean room.
3. Robot cylinder agitation & slow pull up drying.1) Can be stopped any position.2) Easy speed control for pull up.
4. Sequence control.1) Display in Japanese or English.2) DI warer purity meter with alram.
* DI water = De ionized water. Purity water.

Full auto transfer machine.
YWA-1200
1. Vacuum pressure ultrasonic cleaning and atmospheric pressure ultrasonic cleaning.
2. Clean hot air drying and vacuum drying.
3. Clean room class 10, 100, 1000, 10000.

Please contact us.
SAKURA JAPAN.
http://www.sakurajp.com/hp/tiyoda/CLEAN/index.html
SAKURA U.S.A. http://www.f1serv.com/
SAKURA PHIPPINES. http://www.geocities.com/wash_ent/web.html

Sales Maintence: JAPAN, U.S.A., Philippines, Thailand.
SAKURA SEIKI Co.,Ltd. (JAPAN)
Established 1917,
Employee 490,
Capital US$2.4million.
Main Products. Ultrasonic Cleaning machine, Airless Vapor Degreaser.

SCAQMD Certification best degreaser

SCAQMD Certification


The Sakura built systems are called; "F1 Clean" and their standard systems were so tight with Near Zero Emissions" that they obtained the certification in 1994 from the SCAQMD, South Coast Air Quality Management District in Southern California, U.S.A.

The F1 Clean is the only parts cleaning system in the world certified by them for the use of trichloroethylene(TCE), methylene chloride, HCFC225, nPB (n propyl bromide, 1-bromopropane) and HFE7100, HFE7200 because of its extremely low emission levels.

The certification program allows the user to obtain the use permit from the SCAQMD in a couple of weeks instead of up to 6 months.Brand name products containing nPB include Abzol, Ensolv and Solvon cleaners, Ensolv.Those solvents are used to remove oil, grease, solder flux and contamination.Brand name《Novec-3M》's main users are in remove small particles and ion contamination especially electronic devices field.

Please contact us.

SAKURA JAPAN. http://www.sakurajp.com/hp/tiyoda/CLEAN/index.html

SAKURA PHIPPINES. http://www.geocities.com/wash_ent/web.html

SAKURA U.S.A. http://www.f1serv.com/

Sales Maintence: JAPAN, U.S.A., Philippines, Thailand.

SAKURA SEIKI Co.,Ltd. (JAPAN)

Established 1917, Employee 490, Capital US$2.4million.

Main Products. Ultrasonic Cleaning machine, Airless Vapor Degreaser.

IPA ultrasonic cleaning device.

IPA ultrasonic cleaning device.

How to use Flammable solvent IPA or Ethanol with ultrasonic cleaning machine?
The tabletop models are widely used in testing, laboratories and factories such as electric devices and metal (plastic) parts manufacturing and so on.Some users supply flammable solvent such as IPA (isopropyl alcohol) and Ethanol in its tank directly.
Standard table top ultrasonic cleaning devices cannot be supplied in its chamber for flammable solvent.You should see the operating manual and check the caution.It will be the cause of ignition and then your factory will be destroyed by fire.
If you require using flammable solvent for parts cleaning, you should use the cleaning device under the specification of increased safety protection.
SAKURA SEIKI’s IPA cleaning device model【YI-600】is increased safety protection specification.It has filtration unit. Small particles are removed by ultrasonic vibration and filtration.It avoids re-adhesion contaminants. It means improvement of cleaning evaluation.

Model. YI-600
Measurement: 720Wx550Dx1,000H
Cleaning chamber: 350Wx360Dx300H
Ultrasonic 600W, 35KHz
Filter 1μ(replaceable)

Please contact us.

Sakura - Japan. http://www.sakurajp.com/hp/tiyoda/CLEAN/index.html
Sakura - Philippines. http://www.geocities.com/wash_ent/web.html
Sakura - U.S.A. http://www.f1serv.com/
Sales Maintence: JAPAN, U.S.A. Philippines, Thailand.

SAKURA SEIKI Co.,Ltd. (JAPAN)
Established 1917,
Employee 490,
Capital US$2.4million.Main Products. Ultrasonic Cleaning machine, Airless Vapor Degreaser.

TCE regulation in Philippines

TCE regulation in Philippines.

TCE(Trichloroethylene) is a volatile compound believed to cause cancer.

It mainly affects the central nervous system (the brain), causing headache, nausea, dizziness, clumsiness, drowsiness, and other effects like those of being drunk.It can also damage the facial nerves, and it can cause skin rash. Heavy exposure can damage the liver and kidneys.
TCE(Trichloroethylene) is a chemical used in the production of poly vinyl chloride, flame retardants and insecticides. It is also used as an industrial solvent, serving as a grease and oil remover in metal factories and textile plants.
DENR Secretaly Reyes issued a verbal directive banning the importation, use and sale of TCE nationwide. “We want to inform the public upfront that the government will do the necessary measures to address this particular problem,” he added.
News Data from:Department of Environment and Natural Resources.(DENR)Repablic of the Philippines.Publishing date: Wednesday, Mar. 21, 2007

Please contact us.
SAKURA JAPAN.
http://www.sakurajp.com/hp/tiyoda/CLEAN/index.html
SAKURA PHIPPINES. http://www.geocities.com/wash_ent/web.html
SAKURA U.S.A. http://www.f1serv.com/

Sales Maintence: JAPAN, U.S.A. Philippines, Thailand.
SAKURA SEIKI Co.,Ltd. (JAPAN)
Established 1917.
Employee 490.
Capital US$2.4million.
Main Products. Ultrasonic Cleaning machine, Airless Vapor Degreaser "F1-CLEAN"

nPB(degreaser) alternative for TCE & Methylen

n-Propyl Bromide is non flammable and alternative degreaser EPA (U.S.A.) approved on May 2007.
nPB is Alternative degreaser for TCE(Trichloroethylene), Methylenchloride (Dichloromethane), CFC113, CFC141b & HCFC225.
But its cost is very high compare with TCE or Methylenchloride. And also Acceptable Exposure Limit (AEL) is only 25ppm. Conventional washing machine (vapor degreasers) cannot keep workshop AEL within 25ppm. Using conventional vapor degreaser, nPB consumption will be very high, it means cleang cost increasing. Operators expose nPB gas. It is dangerous for operators.
How to use nPB as cost effective, environment friendly and machine operator safety alternative degreaser?

Solution is “F1CLEAN”. You can save cleaning cost & operating enviornment.
"F1CLEAN" is airtight vapor degreaser and airtight ultrasonic cleaning machine.
SAKURA SEIKI CO., LTD. is Total Solutions Provider for your washing and cleaning needs in metal and electric device cleaning field for remove oils remove particle and remove flux.
SAKURA provides nPB, Hydrocarbon and Aqueous cleaning machines.
Washtech Enterprises (Metro Manila, Las Pinas, Philippines) is SAKURA's washing machine distributor & maintenance partner in Philippines.

Please contact us. SAKURA & WASHTECH ENTERPRISES.SAKURA engineer visit Philippines client every month.
Contact: WASHTECH ENTERPRISES PHILIPPINES.

Email: gtomelden@yahoo.comTel: +63-2-874-8428, (Philippines)

Please contact us.
SAKURA JAPAN. http://www.sakurajp.com/hp/tiyoda/CLEAN/index.html
SAKURA PHIPPINES. http://www.geocities.com/wash_ent/web.html
SAKURA U.S.A. http://www.f1serv.com/

Sales Maintence: JAPAN, U.S.A. Philippines, Thailand.

SAKURA SEIKI Co.,Ltd. (JAPAN)
Established 1917
Employee 490
Capital US$2.4million.
Main Products. Ultrasonic Cleaning machine, Airless Vapor Degreaser.

Zero contamination challenge








Zero Contamination Challenge.

Leader in Vacuum Ultrasonic Cleaning Systems in the world.
Vacuum Ultrasonic cleaning machines. Parts drying machines. Scalar Robot Transfer cleaning machines. Solvent- based, Hydrocarbon- based, DI-water and Detergent parts cleaning machines. Hydrocarbon Distiller. Spin dryer. Vacuum dryer. Environmental testing unit & pressure de-bubbling unit. Autoclave for LCD, acrylic panel, glass, electric devices.CustomerElectric device, electric parts, automobile parts, HDD field.


F1-CLEAN (Vacuum Ultrasonic Cleaning System. Degreaser.)






Vacuum ultrasonic cleaning machine. Patented in U.S.A. & JAPAN.Pressure tight / Airless Vacuum Ultrasonic Cleaning system. Perfect seal off.
SOLVENTS (DEGREASER)

n-PB (n-Propyl Bromide), HFE(3M), Chlorinated solvents (TCE=Trichloroechioen, Methylen Chloride, Dichloromethane), HCFC’s.
nPB (n Propyl Bromide) is best degreaser and the alternative cleaning solvent for TCE and methylen chloride.

Removal of Greases, Oils, Solder Flux, Resin, Paste, Adhesives, Waxes, Metal chips, small particles from metal parts and substrates.
All cleaning processes are processed under vacuum. The cleaning chamber, reserve tank and distiller are pressure tight structures such as gas cylinder. The cleaning solvent are sealed off in the pressure tight tanks.




Degassed solvent made by vacuum ultrasonic, makes strong ultrasonic sound pressure. The Cleaning solvent enter inside the blind holes easily. Good for parts gap and parts blind hole precision cleaning. High cleaning efficiency, especially micro gaps and small size parts.



Danger:
Using conventional vapor degreaser, such as 2 tanks or 3 tanks cleaning machines with condensing coils, are very dangerous for operators because of solvent evaporation, vapor losses & gas leakage from the open top design of the cleaning tanks. And also, the parts couldn’t be dried perfectly. Density regulation of n-PB in workshop is 25ppm.
In cleaning, operators are handling cleaning baskets over the cleaning tanks. n-PB and HFE’ s are volatile solvents. It’s hard to keep 25ppm over the cleaning tanks. So, operators inhale n-PB solvent gas. These machines also consume large amount of volatile cleaning solvent because the Condensing coils cannot prevent solvent evaporation, vapor losses & leakage.
These conventional cleaning machines cannot keep workshop clean, cannot save the operators from solvent and cannot save solvent costs.
Conventional cleaning machines cannot use n-PB as direct replacement for chlorinated solvent such as TCE.
Why don’t you keep your workshop clean & safe by using “ F1-CLEAN”.
n-Proply Bromide is alternative solvent for CFC’s, TCE (Trichloroethylene), 1-1-1Trichioloethane, HCFC-141b and Methylene Chloride. EPA (U.S.A.) permitted n-PB as alternative degreaser solvent for chlorinated solvent such as TCE.
HFE’s :HFE-7100, HFE-7200 (3M) for particle cleaningBest performances for remove small particles. Non flammable. Low surface tension.CMOS sensors, CCD camera parts, crystal oscillators, semiconductor parts, precision sensors, MEMS, HDD head parts, etc.


SAKURA supplies advanced ZERO CONTAMINATION CLEANING technologies with vacuum ultrasonic ( V-SONIC). Enable to wash narrow gap.Zero Contamination Challenge in polished corn shaped vacuum ultrasonic chamber, Several Ultrasonic frequency (40KHz, 70KHz, 80KHz, 100KHz, 120KHz, 130KHz, 170KHz, 200KHz) & Scalar Robot Transfer system.
SAKURA vacuum cleaning chamber can prevent dirt re-adhesion by polished corn shaped structure and filtration.
HDD motor parts, HDD head parts, PCB, FPC, BGA, Flip Chip package, CMOS sensors, CCD camera parts, crystal oscillators, semiconductor parts, precision sensors for automobile, MEMS, etc.
Support and MaintenanceJapan, U.S.A. (California), Thailand (Bangkok), Philippines (Metro Manila).

Please contact us.

SAKURA JAPAN. http://www.sakurajp.com/hp/tiyoda/CLEAN/index.html
SAKURA U.S.A. http://www.f1serv.com/
SAKURA PHIPPINES. http://www.geocities.com/wash_ent/web.html

Sales Maintence: JAPAN, U.S.A., Philippines, Thailand.

SAKURA SEIKI Co.,Ltd. (JAPAN)
Established 1917,
Employee 490, Capital US$2.4million.
Main Products. Ultrasonic Cleaning machine, Airless Vapor Degreaser.